As part of Engineering team and reporting to Engineering Manager, you will be responsible for the maintenance of production equipment to ensure the line efficiency and quality targets are met. You will also provide maintenance and startup support in both Process/Packing equipment as well as utilities equipment in both mechanical and electrical areas.
Key responsibilities includes:
I. Maintenance Work
a. Breakdown Maintenance
Diagnose and correct equipment failure in breakdown maintenance
Coordinate with production on plan maintenance
Access and provide a solution to breakdown and minor stops
b. Preventive Maintenance
Maintain work system and execute preventive maintenance tasks
Review effectiveness of preventive maintenance program
Identify abnormality during the preventive maintenance and providing solutions
c. OEE Improvement
Execute equipment improvement and modification
Analyze/monitor equipment breakdown and suggest appropriate improvement
Suggest improvement on work methods and procedures
d. Energy efficiency Improvment
Initiate and follow up on energy efficiency projects with engineers and supervisors
Monitor the critical energy parameter with engineer and assist them with recommended solution
e. Quality approach in Maintenance
Ensure CCP equipment maintainenace/calibration/validation are conducted according to the specification and timelines
Ensure maintenance work are properly conducted with joint effort from other functional team members
Conduct internal GMP/Quality/Foreign Material Audit and follow up with rectification/improvement works to improve the Quality and GMP condition
f. Spare Parts Management
Monitor spare parts inventory and flag any shortages to avoid zero inventory
II. Project and Improvement Work
Assist supervisors to conduct on site studies for improvement and modification works required for facilities, building, equipment, utilities, and ensure all assigned projects complete on time and on budget
Issuance of working permit to subcontractors and ensure Safety/GMP practices are complied
Management of vendors, service providers as well as contractors for all projects and installation works
Ensure proper isolation of potential hazard sources (LOTO), before releasing equipment for installation work
To perform normalization as well as making sure systems are in place
Assist in testing and commissioning with vendors to ensure projects are completed in accordance to the requirements
Work in a team to propose improvement works targeting at cost reduction, improve efficiencies, productivity, Quality and Safety
III. Safety/Quality
Participate as part of the Emergency response team and assist in conducting fire drills and assessment
Assist QA in conducting quality and sample checks on utilities, complaint root cause findings and etc
About You
Diploma in Mechanical/Electrical/Mechantronics Engineering
Minimum 3 years of experience with similar function supporting front line maintenance operations of plant facilities/utilities (eg. Chillers, Boilers, Air Compressors, etc) and production machinery in a manufacturing plant environment, preferably with food manufacturing experience
Demonstrate strong ability to analyze, solve problems, planning and lead others in problem solving and execute tasks
Experience in problem solving tools (e.g. 4M ,RCA analysis) would be an advantage
Fundamental knowledge in mechanical fittings/pumps/gears/pneumatic and hydraulic system and basic control system
Team player, responsible and committed in providing technical support to sustain 24/7 continuous operation
Willing to work on rotating shift operations
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