Lead team of maintenance Engineering Assistant (EA) for effective implementation of Preventive Maintenance programmed.
Provide technical support and guidance to EA for diagnosing, troubleshooting; training; repairing of plant process manufacturing equipments / machineries. Attend ad hoc emergency call back operations.
Key responsibilities include
Supervision/Leadership
Ensure that repair and maintenance are carried out properly, safely and on time.
Set job priority, urgency, and time line of tasks for subordinate.
Work planning to ensure that spare parts and material are available.
Planning and co-ordination with production for major repair and overhaul
Arrange sustaining manpower to support the daily operation
Costs
Ensure work completed at the shortest time, minimize wastages and re-work.
Sourcing more cost-effective suppliers
Breakdown Maintenance
Coordinate with production on breakdown maintenance.
Support shift personnel in diagnose and correct equipment failure in breakdown maintenance.
Plan for urgent follow-up equipment repair.
Support shift personnel after office hours for major breakdown.
Guide and coach the team member to deliver the quality RCA
Preventive Maintenance
Maintain work system in Maximo System.
Review effectiveness of preventive maintenance program.
Ensure that Preventive Maintenance is completed on schedule.
Planning and scheduling of Preventive Maintenance tasks to the team member
Training and Certification
Lead the training and certification for the shift team member
Provied training to production on AM technique
Efficiency Improvement
Execute equipment improvement and modification.
Analyze/Monitor equipment breakdown and plan, schedule for improvement.
Make improvement on work methods and procedures.
Follow up on the KPI for the team members to measure the monthly efficiency of the members
Overhaul/ Major activities: Plan annual equipment overhaul, FR & TR Roll replace, CON, FT, ST, packing seal replace and major service activities equipment improvement and modification.
Project Work
Coordinate improvement and modification works required for plant machineries / equipments and ensure complete all assigned project on time on budget.
Provide technical support for plant wide capacity expansion project taking into consideration of existing infrastructure, tie-in points and new equipment accessibility for maintenance.
Controller for issuance of Work permits to subcontractors and ensuring good Safety/GMP practices are complied.
Management of vendors, service providers as well as contractors for all projects and installation works.
On-site feasibility study in support of preparation of proposal including sourcing quotes; technical application and specifications.
Coordinating with functional teams on design and installation to meet Quality; EHS, Production and Maintainability requirements.
Propose improvement works targeting at cost reduction; improve efficiencies; productivity; Quality; Safety.
EHS / Quality
Conduct internal GMP / Quality/ Foreign Material Audit and follow up with the rectification / improvement works to improve the Quality and GMP condition
Participate in customer audit / BRC / AVA and support with proper documentation / records to fulfill the standards and requirements pertaining to Calibrations and Maintenance Operations.
Participate as part of the Emergency response team and assist in conducting fire drills and assessment
Participate in the EHS / Quality HACCP team in investigation; process risk assessment, CCP setup requirements and follow up with complaints corrective actions / preventive actions.
About you
Professional Certificate/NiTEC, Diploma, Advanced/Higher/Graduate Diploma
People Management (Able to lead and manage a team of 10 direct reports)
Windows, Office Excel, Office Word, PowerPoint,
Technical Background :
Maintenance and designing of Electro-Pneumatic System.
Fitting and welding skills.
Overhaul of Machinery.
Understand engineering Drawings and machinery manuals.
Knowledge on fluid dynamics for piping design (added advantage).
Microsoft Office.
Basic Electrical Practices.
Motor and Pump Servicing.
Machine Tooling
At Barry Callebaut, we are committed to Diversity & Inclusion. United by our strong values, we thrive on the diversity of who we are, where we come from, what we\xe2\x80\x99ve experienced and how we think. We are committed to nurturing an inclusive environment where people can truly be themselves, grow to their full potential and feel they belong. #oneBC - Diverse People, Sustainable Growth.
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